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ASQ Certified Quality Inspector : CQI

CQI

Exam Code: CQI

Exam Name: ASQ Certified Quality Inspector

Updated: Aug 01, 2026

Q & A: 310 Questions and Answers

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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Measurement Techniques
  • 1. Thread measurement
  • 2. Linear and dimensional measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Surface finish measurement
  • 5. Angular measurement
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules
- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Optical comparators (shadow graphs)
  • 3. Thread measuring wires
  • 4. Surface plates and height standards
  • 5. Hardness testers
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Dial indicators
  • 3. Height gauges
  • 4. Calipers (dial, digital, vernier)
  • 5. Micrometers (outside, inside, depth)
  • 6. Pin gauges, thread gauges, ring gauges
Quality Assurance22%- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Quality management systems (ISO 9001 overview)
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Material Review Board (MRB)
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Nonconforming product control
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
Inspection and Test33%- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Symbols and abbreviations
  • 3. Material and finish specifications
  • 4. Drawing types and views
- Sampling
  • 1. OC curves
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. Sampling concepts (lot, sample size)
  • 4. AQL (Acceptable Quality Level)
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Final Inspection
  • 3. In-Process Inspection (IPI)
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
Technical Mathematics19%- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions

ASQ Certified Quality Inspector Sample Questions:

1. Which of the following would be appropriate if very accurate non-contact measurements are required?
Response:

A) Laser scan micrometer
B) Dial indicator
C) Telescoping gage
D) Radius gage


2. The variation that is inherent in a process and generally not controllable by the process operator is called which of the following?
Response:

A) Common cause variation
B) Measurement error
C) Statistical Process Control
D) Special cause variation


3. Inspector errors can be categorized as which of the following?
Response:

A) Inadvertent errors
B) All of the above
C) Technique errors
D) Conscious errors


4. A rectangle has dimensions 3 5/8 inches and 6 3/4 inches. Find the area of the rectangle to the nearest 0.1 in 22.
Response:

A) 24.5 in 22
B) 25.2 in 22
C) 25.7 in 22
D) 22.8 in 22


5. A round pin has a blueprint callout of 15.89 mm to 16.0 mm. A feature control frame has a straightness callout 0.04 at maximum material condition. The gage will accept a total variation of:
Response:

A) 0.05
B) 0.06
C) 0.15
D) 0.14


Solutions:

Question # 1
Answer: A
Question # 2
Answer: A
Question # 3
Answer: B
Question # 4
Answer: A
Question # 5
Answer: C

CQI Related Exams
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CSSBB - Six Sigma Black Belt Certification - CSSBB
CSQE - Certified Software Quality EngineerExam
Related Certifications
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